Engineered for high-yield tensile strength steel, ultra-thin precision foils, and automotive-grade surface finish requirements.
Non-stop continuous shearing synchronized with strip line velocity, engineered for peak production volume.
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Heavy-duty precision arbor slitter featuring hydraulic tool clamping and ultra-low clearance arbor bearings.
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Certified leveling and shearing unit delivering flat, stress-relieved sheets compliant with international safety norms.
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Advanced multi-roller mechanical cassette design to eliminate coil break, camber, and edge waves on tough alloys.
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High-torque straightening rollers engineered specifically for cold forming and automotive structural parts.
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Continuous dynamic shearing for heavy-gauge carbon steel plates up to 25mm thickness without stoppage.
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Non-marking polyurethane pinch rolls and paper interleaving tension control for mirror-finish 2B/BA coils.
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Dual-function layout combining slit recoiling and sheet shearing within a compact workshop footprint.
Explore Technical SpecsHow metallurgical advancements, lightweighting programs, and digital closed-loop architectures are redefining high-speed slitter engineering.
The global push for lightweight automotive platforms demands slitters capable of processing grades such as DP980, DP1180, and hot-formed boron steels exceeding 1500 MPa. Conventional rotary knives encounter extreme chatter and deflection when processing these materials. Jianfa utilizes ultra-rigid forged alloy knife arbors with dynamic runout below 0.003 mm and high-damping mechanical beds, ensuring precise fracture penetration ratios without burr development or micro-cracking.
Operational profitability in coil service centers depends on reducing tooling change setup time. Conventional manual knife and shim placement takes 45 to 90 minutes. Modern Jianfa CNC slitting lines incorporate dual-slitter exchange heads (turret slitter systems) and robotic knife positioning arms that position knives, stripper rings, and spacers in under 4 minutes with micrometer positional repeatability, maximizing line operational efficiency.
The expansion of electric mobility has introduced intense demand for ultra-thin copper and aluminum cathode/anode foils alongside grain-oriented electrical steels (GOES). These substrates demand zero edge burr (≤1% strip thickness) and zero oil contamination. Advanced tension-free looping pits, vacuum braking rolls, and non-contact laser measurement sensors ensure uniform recoiling without edge curl, oil tracking, or cross-bowing.
Leveraging four decades of specialized metallurgical machinery manufacturing within the Yangtze River Delta industrial belt.
Spanning 40,000 m² of workshops, we operate high-tonnage floor-type CNC boring mills, dynamic balancer benches, stress-relief heat treatment furnaces, and in-house electrical cabinet assembly. Complete vertical manufacturing eliminates subcontractor delays and enforces rigorous dimensional tolerances.
Located in Wuxi, Jiangsu, Jianfa is positioned at the heart of China’s premium machinery fabrication cluster. We source certified alloy steels, precision bearings (NSK, SKF), and hydraulic valves (Rexroth) within hours. Direct expressway links to Shanghai Port streamline heavy-lift ocean dispatch.
Established in the early 1980s as a national key developing enterprise in the metallurgical sector, our team holds proprietary data on coil leveling mechanics, plastic deformation curves, dynamic knife shearing geometry, and synchronized servo re-coiling tension management.
Every line is powered by globally supported automation components: Siemens S7-1500 PLC systems, Parker and Rexroth hydraulics, Schneider switchgear, and Heidenhain encoders. Overseas maintenance teams can source drop-in replacement spares locally without custom manufacturing hold-ups.
Selecting the optimal kinematic profile and line layout according to downstream manufacturing requirements.
| Evaluation Parameter | High-Speed Precision Slitting Line | Cut to Length (CTL) Line | Rotary / Flying Shear Production Line |
|---|---|---|---|
| Primary Finished Product | Multi-strand narrow coils neatly recoiled | Flat rectangular sheets stacked on pallets | Ultra-accurate sheets at continuous line velocity |
| Strip Motion During Processing | Continuous pulling or loop tension feed | Start-stop feed roll indexing cycle | Continuous line velocity (synchronized shear head) |
| Line Velocity Range | 80 – 250 m/min | 30 – 80 m/min | 80 – 160 m/min (high-volume output) |
| Key Downstream Applications | ERW tube mills, roll formers, stamping lines | Appliance skins, electrical panels, construction | Automotive blanks, high-volume steel service centers |
| Core Technical Focus | Arbor deflection, burr ratio, strip camber | Cassette roller leveling, residual stress relief | Servo synchronization, shear angle, diagonal tolerance |
| Material Capability Range | 0.15mm – 16.0mm / Tensile up to 1200 MPa | 0.3mm – 25.0mm / Hot & cold rolled coil | 0.5mm – 12.0mm / Carbon & stainless strip |
How Wuxi Jianfa configures machine kinematics and surface-protection handling across diverse operational settings.
Automotive processing demands defect-free surface quality and exact diagonal tolerances. Jianfa lines utilize six-high leveler cassettes with intermediate support rolls to eliminate pressure marking on exposed panels. Equipped with air-cushion stackers and optical flaw detectors, these lines produce high-quality blanks for body side assemblies, floor pans, and door inners.
Slitting grain-oriented (CRGO) and non-oriented (CRNGO) silicon steel demands minimized shear stress to protect core magnetic properties. Jianfa installs carbide knives, dynamic precision arbor spindles, and micro-gap adjustment blocks to keep edge burrs under 0.01 mm, preventing inter-lamination short circuits and power transformer core loss.
Tube making requires slit strips with zero camber and controlled edge geometry for steady high-frequency induction welding. Our heavy-duty slitting lines feature dual-head loopers, hydraulic tension drag pads, and automated scrap winders, delivering slit coils that run continuously through tube mills without seam mismatch or jam-ups.
Detailed insights into equipment configuration, commissioning routines, and delivery standards from our engineering team.
Wuxi Jianfa designs and manufactures complete, fully integrated coil processing lines: high-speed rotary slitting lines, cut to length (CTL) lines, flying shear lines, heavy plate leveling machines, roller straightening units, and continuous galvanizing lines. Equipment can be supplied as a turnkey production line or as standalone modular units (such as uncoilers, leveler cassettes, slitting heads, and recoilers) to modernize existing plant infrastructure.
Burr generation and camber result from arbor shaft deflection, improper knife clearance, and unbalanced strip tension. Jianfa addresses these mechanics through: (1) Ultra-rigid forged alloy 42CrMo knife arbors, ground to dynamic runout within 0.003 mm; (2) Micrometer-level eccentric arbor clearance adjustment for fine horizontal and vertical blade overlap; (3) Segmented tensioning units with separate friction pads and vacuum roll brakes that maintain balanced tension across every slit strand, preventing coil dish and camber.
Our processing lines handle hot-rolled carbon steel, cold-rolled automotive steel, galvanized coils (GI, GL), pre-painted metal (PPGI), stainless steel (grades 200, 300, 400 series), aluminum alloys, copper foils, and electrical silicon steel. Every machine is tailored around your production parameters, including yield strength (from 235 MPa up to 1500 MPa), thickness range (0.1mm to 25mm), and strip width (up to 2200mm).
Select a slitting line when master coils need to be cut longitudinally into narrow coils for tube forming, stamping, or roll forming. Choose a standard cut to length line when your production needs flat, stacked rectangular sheets with standard start-stop shear cycles. Choose a flying shear production line when cutting high volumes of sheets where stop-and-go shears create throughput bottlenecks, because the flying shear travels at line speed to cut without stopping the strip.
To produce an accurate layout proposal and fixed-price quotation, please share: (1) Material type, yield point, and tensile strength; (2) Coil thickness (min/max) and coil width (min/max); (3) Maximum coil weight, outer diameter (OD), and inner diameter (ID); (4) Output requirements (number of slits, strip widths, or cut sheet lengths); (5) Surface sensitivity requirements; and (6) Available workshop floor dimensions and plant electrical supply (e.g., 380V/480V, 50Hz/60Hz).
Yes. Our global field service engineers travel on-site to oversee machine anchoring, hydraulic piping, electrical bus connections, PLC commissioning, test-shearing routines, and operator safety training. We also offer remote diagnostics via industrial VPN gateways installed inside the main Siemens automation panel, providing immediate online engineering support worldwide.
Yes, we encourage on-site inspections. Our 40,000 m² factory is located in Wuxi, Jiangsu, easily reached from Shanghai via a 30-minute high-speed train ride. Before final shipment, we connect the machine to test power, run material coils, verify slitting clearances, test leveling flatness tolerances, and confirm emergency stop responses alongside your technical team.
Built-to-order industrial configurations engineered for long service life, high strip surface quality, and reliable global operation.
Rotary shear system designed for hot-rolled carbon steel coils, maintaining strip edges with low burr formation.
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High-torque recoiling system engineered to supply edge-conditioned strip strands directly to continuous pipe rolling mills.
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Integrated processing line that straightens, measures, cuts, and neatly stacks hot-rolled plates on automated drop tables.
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Equipped with an electronic tool arbor positioner and rapid changeover arms to minimize setup downtime in service centers.
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Closed-loop hydraulic roller gap adjustments that correct cross-bow, edge waves, and center buckle on heavy plates.
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Features automated coil car loading, strip head threading, scrap baling, and recoiler coil discharge turnstiles.
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High-speed slitting configuration powered by synchronized servo drives, engineered for stable performance at speeds up to 200 m/min.
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High-efficiency shearing unit that cuts sheets on the fly, maximizing plant output and avoiding surface friction scuffs.
Explore Technical SpecsShare your coil specifications, target outputs, and factory floor dimensions. Our engineering team in Wuxi will prepare a complete technical proposal, including machine layouts, process flow diagrams, and a clear commercial quotation.