Flying Shear Production Line
Continuous dynamic shearing synchronized with strip velocities up to 100m/min without stopping material feed.
Explore Flying Shear LineEngineered for extreme yield strengths, zero surface marring, and micrometer-precision edge straightness across hot-rolled, cold-rolled, stainless, and aluminum alloys.
Continuous dynamic shearing synchronized with strip velocities up to 100m/min without stopping material feed.
Explore Flying Shear Line
Ultra-accurate slitting line featuring hydraulic arbor clamping and double-eccentric tool positioning mechanisms.
Explore Slitting Line
Complete coil uncoiling, multi-roll roller leveling, servo-encoder measurement, hydraulic shearing, and automatic drop-stacking.
Explore CE CTL Line
4-Hi and 6-Hi cassette configurations providing internal stress relief and zero springback for high-tensile structural plates.
View Leveling Units
Heavy-duty roll configuration eliminating coil curvature, edge waviness, and crossbow before blanking operations.
Explore Straighteners
Synchronous shear traversing designed for 6mm–25mm thick structural hot-rolled sheet with continuous in-line cycle.
View Moving Shear
Equipped with PU-coated pinch rolls, film applicators, and magnetic/air-cushion stackers for scratch-free 2B/BA/No.4 finish.
View Stainless CTL
Integrated multi-process configuration capable of simultaneous edge-trimming, slitting, transverse cutting, and dual bundling.
View Combined LinesHow Chinese heavy metallurgical machinery builders like Wuxi Jianfa combine 40 years of precision craftsmanship, localized Yangtze Delta supply chains, and advanced CNC automation to deliver unmatched ROI for steel service centers globally.
Located in Xinwu District, Wuxi, Jianfa operates internal large-scale horizontal boring machines, CNC planer-type milling centers, and specialized heat treatment facilities. From line bed annealing to roller chrome-plating and dynamic balancing, end-to-end quality control eliminates reliance on volatile third-party sub-contractors.
Processing modern high-strength steels (AHSS up to Strenx 700/960 or DOMEX) requires tremendous plastic deformation capability. Jianfa CTL lines employ heavy-duty 4-Hi and 6-Hi cassette levelers with individual motorized backup roll adjustment, providing variable roll bending to tackle edge waves, center buckles, and crossbow simultaneously.
Compared to European manufacturers, Chinese factory-direct procurement delivers a 40–50% CapEx reduction while utilizing top-tier international standard components including Siemens S7-1500 PLCs, Rexroth hydraulic valving, SEW Eurodrive gearmotors, and NSK bearings. This enables international service centers to recoup line capital in half the timeframe.
System architecture comparison to assist procurement directors and chief metallurgists in aligning machine throughput with downstream customer tolerances.
| Evaluation Parameter | Standard Stop-Go CTL Line | Continuous Flying Shear Line | High-Precision Slitting Line |
|---|---|---|---|
| Primary Output | Flat sheets / plates, neatly stacked | High-volume flat sheets, stacked | Multiple continuous narrow coils |
| Strip Kinematics at Shear | Intermittent stop-and-cut via servo feed rolls | Continuous non-stop strip motion (flying sync) | Continuous rotary slitting into strip recoilers |
| Standard Operating Speed | 30 – 60 m/min (depending on cut length) | 80 – 120 m/min non-stop | 100 – 250 m/min |
| Length Accuracy | ±0.3 mm / 2000 mm | ±0.5 mm / 2000 mm at elevated speeds | Width tolerance: ±0.03 mm |
| Optimal Industry Application | Heavy plate fabrication, shipbuilding, laser blanks | Automotive exterior panels, appliances, HVAC | ERW tube mills, cold roll forming, stamping feeds |
| Surface Protection Tech | PVC laminating, air-cushion drop-stacking | Bombardier high-speed air stacker, magnetic belts | Felt pads, PU tension bridles, paper interleave |
Modern cut to length lines are evolving beyond simple uncoil-and-chop stations into smart, data-driven processing cells capable of handling challenging new alloys and Industry 4.0 automation.
With electric vehicle (EV) body panels demanding 5000/6000 series aluminum and ultra-high-strength steel structural chassis, modern CTL lines require 6-Hi leveling with quick cassette change mechanisms. Jianfa lines integrate optical defect detectors and non-contact laser measurement to ensure 100% surface integrity for Class-A automotive stampings.
Instead of massive hydraulic punch blanking dies, modern sheet metal fabricators are transitioning to continuous laser blanking. CTL systems act as the primary leveling and continuous servo-feeder, demanding zero residual internal stress so cut sheets do not pop up and collide with high-speed fiber laser cutting heads.
Processing hot-rolled plates from 12mm up to 25mm thickness with yield strengths reaching 550 MPa requires massive frame stiffness. Jianfa's heavy-gauge CTL lines integrate high-tonnage hydraulic preliminary levelers, high-speed rotary trimmer heads with automatic scrap choppers, and automated robotic stackers for shipyard logistics.
Analysis of strip width, yield limits, thickness spectrum, and output targets.
Finite element stress simulation of line beds, roll journals, and shear heads.
Forging, tempering, induction hardening of rolls to HRC 60–62 in Wuxi.
Full-power trial commissioning with client coil samples before crating.
On-site mechanical erection, electrical tuning, and operator certification.
Technical clarifications addressing leveling physics, strip deflection, electrical architecture, and after-sales support protocols.
We manufacture complete coil processing lines: slitting lines (rotary shear lines), cut to length lines, flying shear production lines, leveling machines, straightening machines and galvanizing production lines. Equipment can be supplied as a complete line or as individual machines to upgrade an existing line.
Our lines process hot-rolled, cold-rolled, galvanized, stainless steel and aluminum coils, including high-strength grades. Each line is configured around your thickness range, coil width, yield strength and surface-quality requirements.
Choose a slitting line when you need narrow strips recoiled for tube mills, roll forming or stamping. Choose a cut to length line when you need flat, stacked sheets or plates. Choose a flying shear line when you need high-volume sheet output, because the shear cuts while the strip keeps moving. Combined slitting and cut to length lines are also available.
Please share the material grade and yield strength, coil thickness and width range, maximum coil weight and inner/outer diameter, required output (strip widths and count, or sheet length range), tolerance and flatness requirements, target line speed and the power supply at your plant.
Yes. Our after-sales team supports installation, commissioning and operator training, and continues with remote technical support and spare parts supply after start-up.
Yes. Buyers are welcome to visit our 40,000 m² facility in Wuxi, Jiangsu, within easy reach of Shanghai by high-speed rail, to review production and inspect their equipment before delivery.
“Sincerity can open even the hardest stone.” Documented ISO9001 and CE conformity verifying 40 years of metallurgical manufacturing excellence.
Customized engineering configurations engineered to meet national grid electrical codes (UL/CSA/CE) and severe heavy-duty duty cycles.
High-speed rotary and crank-type shears designed for uninterrupted sheet production up to 120m/min.
Inquire Flying Shear
Includes dual slitter head changeover cart, scrap ballers, loop pits, and automated recoiler push-off plates.
Inquire Slitter
Full hydraulic uncoiler with coil loading car, pre-leveler, precision cassette leveler, and scissor cut shear.
Inquire CTL Line
Engineered for hot-rolled pickled and oiled (HRPO) and high-yield plate up to 25mm thickness.
Request Leveler Spec
Eliminates crossbow and longitudinal curl to produce mill-flat sheets for tight punch-die tolerances.
Request Straightener
Synchronous rack-and-pinion shear carriage for thick steel plates without stopping line movement.
Inquire Moving Shear
Equipped with automatic surface paper rewinder and non-contact electromagnetic and blower stackers.
Inquire Stainless CTL
Compact footprint maximizing plant space while fulfilling diverse strip and plate market orders.
Inquire Dual Line